Product Introduction
The ABB PFTL101B-2.0KN 3BSE004185R1 is a precision-engineered load cell designed to provide accurate and reliable force measurements in industrial automation and weighing systems. This model is part of ABB’s well-known PFTL101B series, tailored for force measurement applications in rolling mills, strip processing lines, paper machinery, and other high-demand production environments.
With a rated capacity of 2.0 kN, this load cell delivers superior linearity, minimal hysteresis, and long-term stability, even under dynamic and harsh operating conditions. It features strain gauge technology, sealed stainless-steel construction, and a compact form factor that makes it suitable for installations with limited space.
The PFTL101B series is globally recognized for its integration with ABB’s Pressductor Stressometer systems, offering a full solution for tension measurement and control in continuous processes.
Product Specifications
| Parameter | Details |
|---|---|
| Product Name | ABB PFTL101B-2.0KN Load Cell |
| Part Number | 3BSE004185R1 |
| Force Capacity | 2.0 kN |
| Measurement Principle | Strain gauge (tension/compression) |
| Output Signal | mV/V (typical for strain gauge load cells) |
| Linearity | ≤ ±0.1% of full scale |
| Repeatability | ≤ ±0.05% of full scale |
| Hysteresis | ≤ ±0.1% of full scale |
| Overload Capacity | 150% of rated load |
| Material | Stainless steel housing |
| Ingress Protection | IP67 (suitable for industrial environments) |
| Cable Connection | Shielded cable or connector (typically 2–5 m cable) |
| Insulation Resistance | > 5,000 MΩ @ 100 V DC |
| Temperature Range | -10°C to +70°C |
| Storage Temperature | -30°C to +85°C |
| Mounting | Bolt-on or bracket mount |
| Compatible Systems | ABB Pressductor, Stressometer, Tension control systems |
| Certifications | CE, RoHS, EN 45501 compliant |
| Dimensions (L × W × H) | 100 × 45 × 40 mm |
| Weight | 20 kg |
Product Applications
The ABB PFTL101B-2.0KN is highly suited for demanding industrial environments that require accurate force or tension measurements. Its typical application areas include:
-
Metals Processing
Used in rolling mills and strip processing lines to measure tension in cold rolling, annealing, or pickling operations. -
Paper & Pulp Industries
Ensures precise tension monitoring in continuous web production systems, improving product quality and reducing breaks. -
Rubber & Plastic Processing
Monitors material stretch and mechanical load during extrusion or calendaring processes. -
Packaging & Labeling Machines
Detects and regulates the pulling force to ensure accurate alignment and wrap during production. -
Textile Machinery
Measures yarn or fabric tension to ensure consistent handling in high-speed looms and finishing machines. -
Tension Control Systems
Integrated into ABB’s Stressometer or third-party PLC/DCS systems for closed-loop feedback and control.
Product Advantages
-
High Precision and Stability
Delivers repeatable and accurate results even under cyclic or dynamic load conditions. -
Compact and Durable Construction
Stainless steel design with IP67 protection makes it ideal for tough, confined industrial environments. -
Seamless ABB Integration
Designed to interface directly with ABB’s tension control and feedback systems for minimal engineering effort. -
Overload Protection
Built-in mechanical overload limit ensures survivability during sudden load spikes or installation mishaps. -
Low Maintenance Needs
Thanks to its sealed construction and robust strain gauge design, it operates maintenance-free over long periods. -
Global Standard Compliance
Conforms to international accuracy and safety standards, ensuring compatibility in regulated industries.
Frequently Asked Questions (FAQ)
-
What type of signal conditioning equipment is required for the PFTL101B-2.0KN?
The load cell outputs a low-level millivolt signal (mV/V), so it must be paired with a high-precision strain gauge amplifier or signal conditioner for integration into a control system. -
Is the load cell suitable for applications involving constant vibration?
Yes, the PFTL101B-2.0KN is designed for industrial environments where mechanical vibration is present, such as rolling mills or paper machines, without compromising measurement accuracy. -
Can the load cell be mounted in any orientation?
The sensor can be mounted vertically or horizontally, but the direction of force must align with the sensing axis to ensure reliable and accurate force measurement. -
Does the load cell require a warm-up period before use?
While it delivers stable output almost immediately, for high-precision measurements it’s recommended to allow a short stabilization period after powering the system. -
Is the PFTL101B-2.0KN resistant to electromagnetic interference (EMI)?
Yes, the load cell is shielded and designed to operate reliably in environments with electrical noise. Proper grounding and shielded cabling are still recommended. -
What maintenance is required during long-term operation?
This load cell is designed for minimal maintenance. Routine checks on mounting bolts, cable integrity, and zero drift during system shutdowns are typically sufficient. -
What is the accuracy class or tolerance of this model?
The load cell maintains a typical accuracy of ±0.1% full scale, which includes linearity, hysteresis, and repeatability combined. -
What precautions should be taken during installation to avoid damaging the sensor?
Avoid subjecting the sensor to mechanical shock, side-loading, or over-tightening during installation. Ensure proper torque levels, use recommended mounting surfaces, and avoid any off-axis loading which can affect performance or cause damage. -
Can this sensor be used in food or pharmaceutical environments?
While it is IP67 rated and made of stainless steel, it is not certified for hygienic or washdown conditions. Use in clean environments is possible if protected accordingly. -
What should I do if the sensor output drifts over time?
Check for mechanical shifts in mounting, temperature changes, or cable wear. A recalibration may be required using a certified reference load.
Related Models from the Same Series or Function
| Model | Description | Capacity | Dimensions (mm) | Weight |
|---|---|---|---|---|
| PFTL101B-0.5KN | Load cell for low-force measurement | 0.5 kN | 95 × 45 × 40 | 500 g |
| PFTL101B-1.0KN | Mid-range load cell for general use | 1.0 kN | 100 × 45 × 40 | 520 g |
| PFTL101B-5.0KN | Higher capacity load cell for tension control | 5.0 kN | 110 × 50 × 45 | 580 g |
| PFTL101B-10KN | Heavy-duty version for industrial applications | 10.0 kN | 120 × 55 × 50 | 620 g |
| PFTL201B-2.0KN | Compact, high-sensitivity load cell | 2.0 kN | 85 × 40 × 35 | 480 g |
| PFTL101A-2.0KN | Previous generation of the 2.0 kN model | 2.0 kN | 100 × 45 × 40 | 530 g |
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Company Information
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Add: Alishan Building, 2 Lvling Rd, Siming District, Xiamen, Fujian, China, 361006
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