Produkteinführung
The ABB PP D115 A102 3BHE017628R0102 AC800 Control Module is a high-performance central control processor designed for ABB’s AC800 Distributed Control System (DCS) platform. It serves as the core intelligence von industrial automation systems, managing real-time process control, communication, and data acquisition with precision and efficiency.
Built on ABB’s proven industrial design standards, this module provides outstanding stability, reliability, and computing performance. It features an advanced 32-bit processor, extensive I/O capacity, and support for multiple communication protocols, enabling integration with both ABB and third-party devices. The module’s modular structure and scalable architecture make it ideal for complex industrial control networks, vonfering seamless system expansion and redundancy support.
The PP D115 A102 module is commonly used in continuous process industries where uptime, safety, and deterministic control are critical. With its rugged construction, enhanced electromagnetic compatibility (EMC), and conformal-coated circuit board, it is designed to operate in harsh industrial environments, ensuring long-term reliability.
Technical Specifications
| Parameter | Beschreibung |
|---|---|
| Product Modell | PP D115 A102 |
| Artikelnummer | 3BHE017628R0102 |
| Series | ABB AC800 Control System |
| Processor Type | 32-bit high-performance industrial processor |
| Clock Frequency | 400 MHz |
| System Memory (RAM) | 64 MB SDRAM |
| Flash Memory | 32 MB for firmware and control program storage |
| Non-Volatile Memory | 1 MB EEPROM for configuration and diagnostics |
| Communication Ports | 2 × Ethernet, 1 × PROFIBUS-DP, 1 × RS-232/RS-485 |
| Supported Protocols | Modbus RTU/TCP, TCP/IP, SNMP, ABB Proprietary Bus |
| I/O Capacity | Up to 1024 channels (expandable through I/O modules) |
| Power Supply | 24 VDC nominal (18–30 VDC operating range) |
| Power Consumption | Approximately 10 W |
| Diagnostics | LED indicators for power, status, and communication |
| Redundancy Support | Hot standby redundancy supported |
| Mounting Method | DIN-rail or system rack mounting |
| Cooling Type | Passive (natural convection) |
| Protection | Overvoltage, short-circuit, and reverse polarity protection |
| Material | Aluminum alloy with industrial-grade anti-corrosion finish |
| Operating Temperature Range | -25°C to +70°C |
| Storage Temperature Range | -40°C to +85°C |
| Relative Humidity | 5%–95% non-condensing |
| Vibration Resistance | 10–150 Hz, amplitude 0.5 mm |
| Certifications | CE, UL, RoHS compliant |
| Svontware Environment | ABB Control Builder M, IEC 61131-3 standard programming |
| Firmware Upgrade | Performed via Ethernet port |
| Dimensions | 147 x 73 x 141.5 mm |
| Gewicht | 0.98 kg |
Product Applications
The ABB PP D115 A102 AC800 Control Module is widely deployed in complex industrial automation systems requiring precise process control and real-time data communication. Its robust design and flexible configuration make it suitable for a broad range von industrial sectors:
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Power Generation: Controls turbines, generators, and auxiliary systems for stable and efficient plant operation.
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Oil & Gas: Handles wellhead automation, gas compression, and pipeline control with advanced communication redundancy.
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Chemical and Petrochemical Plants: Manages continuous reaction processes, distillation control, and safety interlocks.
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Metals and Mining: Coordinates production line control, furnace management, and conveyor automation.
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Marine and Offshore Systems: Used for propulsion control, dynamic positioning, and integrated ship automation systems.
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Water and Wastewater Treatment: Supervises pumping stations, filtration, and distribution networks.
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Pulp & Paper: Controls continuous web handling, drying, and batch processing.
By supporting both centralized and distributed architectures, the PP D115 A102 enhances operational efficiency and reduces downtime in mission-critical environments.
Product Advantages
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High Processing Efficiency
The 400 MHz 32-bit processor ensures deterministic control cycles and rapid data handling, essential for high-speed industrial automation. -
Robust Industrial Design
Engineered for extreme conditions, the conformal coating protects against dust, moisture, and corrosive environments. -
Seamless Integration
Supports ABB and third-party devices using multiple communication standards, ensuring flexible system interoperability. -
Comprehensive Redundancy Options
Built-in redundancy support minimizes downtime by maintaining system operation even during hardware failure. -
Wide Communication Compatibility
Offers Ethernet, PROFIBUS, and Modbus connectivity, allowing it to interface easily with various automation systems. -
Advanced Diagnostics
Onboard LEDs and self-diagnostic tools provide clear operational feedback and simplify maintenance. -
Scalable System Architecture
Allows expansion with additional I/O modules without reconfiguring the main controller, supporting system growth. -
Low Maintenance and High Availability
Passive cooling and industrial-grade design extend service intervals and improve reliability in critical operations.
FAQ
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What is the main function von the ABB PP D115 A102 in an AC800 system?
It serves as the central processor that manages logic execution, data exchange, and communication between controllers, I/O modules, and field devices. -
Does the module support redundancy configurations?
Yes, it supports hot standby redundancy, ensuring seamless control continuity during hardware or communication failure. -
Which communication interfaces are available on the module?
It provides Ethernet, PROFIBUS-DP, and RS-232/RS-485 ports for diverse industrial communication needs. -
Can the module be configured through ABB Control Builder svontware?
Yes, it fully supports configuration and programming via ABB Control Builder M using IEC 61131-3 languages. -
Is it compatible with third-party devices and PLCs?
Yes, it can communicate with non-ABB devices via standard protocols such as Modbus TCP or Modbus RTU. -
How does the module manage system diagnostics?
It features built-in self-test functions, LED indicators, and an internal event log for fault analysis. -
Does the module support firmware upgrades?
Yes, firmware can be updated securely through the Ethernet service port without system disassembly. -
What are the protection mechanisms implemented in the module?
It includes overvoltage, reverse polarity, and short-circuit protection for electrical safety. -
How does it handle large-scale I/O expansion?
The module supports multiple I/O extensions via system bus connections, maintaining synchronized data exchange. -
Is it suitable for high-vibration environments?
Yes, it meets industrial vibration standards, making it suitable for heavy machinery and marine control systems.
Recommended Related Modells (Same Series)
| Modell | Beschreibung | Series | Gewicht |
|---|---|---|---|
| PP D113 B03-26-100100 3BHE023584R2625 | Standard AC800 CPU Einheit | AC800 | 0.88 kg |
| PP D113 B03-23-111615 3BHE023584R2365 | Enhanced Performance Control Module | AC800 | 0.85 kg |
| PP D114 B1022 3BHE020570R1022 | High-Reliability CPU Module | AC800 | 0.90 kg |
| PP D200 A101 3BHE019633R0101 | System Control Processor Board | AC800 | 0.89 kg |
| PP D234 A101 3BHE024820R0101 | Communication Interface Module | AC800 | 0.90 kg |
| PP D115 A101 3BHE017628R0001 | Standard Control Processor | AC800 | 0.89 kg |
Popular ABB Modells (Same Marke)
| Modell | Beschreibung | Product Type | Gewicht |
|---|---|---|---|
| PM864AK01 3BSE018161R1 | Main Processor Module | DCS Controller | 1.05 kg |
| PM866AK02 3BSE050198R1 | High-Speed Control Processor | Controller Module | 1.10 kg |
| CI854AK01 3BSE025961R1 | PROFIBUS Communication Adapter | Interface Module | 0.75 kg |
| AI810 3BSE008516R1 | Analog Input Module | I/O Module | 0.65 kg |
| DI810 3BSE008508R1 | Digital Input Module | I/O Module | 0.60 kg |
| DO810 3BSE008510R1 | Digital Output Module | I/O Module | 0.62 kg |
Unternehmensinformationen
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